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PL-GP FULLY COMPUTERIZED WHOLE VACUUM TRANSFER HIGH GRAPHICPRINTER SLOTTER DIE CUTTER

PL-GP FULLY COMPUTERIZED WHOLE VACUUM TRANSFER HIGH GRAPHICPRINTER SLOTTER DIE CUTTER

  • category:PL-GP
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  • Release date:2020-06-05 14:26:45
  • Product description

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Machine Features


1) Four Axis Lead Egde Feeder With Dust Suction System. Applied VFD (Variable Frequency Drives)  Control Suction Volume Due To Different Boards’ Size  Also Suitable For Bent Boards.

2) Main Motor With Frequency Control Servo Motor Which Is Much Faster  Precise.

3) With Newest Double Screws For The Slotting Unit Adjustment, Avoid The Slotting Cutter Holder Stuck With The Axis. Softy  Smoothly Adjustment, Also Much Precise(Our Patent Design).

4) 8 Axis Slotter Design, Precreaser-First Creaser-Second Creaser-Slotter.Better Forming Effect.

5) Servo Motor Speed Compensation System To Keep Anvil Roll Speed Always The Same With Die Cutting Roller. To Ensure Die Cutting Accuracy. Compensation Ranges ±3mm For Normal Corrugated Boards.

6) All Units Use Expansion Sets Tight Link To Reduce Abrasion Of The Shaft.To Keep Precision Of The Machine For Long Years.

7) All Gears With Alloy Steel Carton Treatment,Precision Grinded 40cr Alloy .Hardness 60-63 Degree.

8) Whole Machine Equipped With High-Precision Ball Lead Screw Which Make Sure The Adjustment More Precise  Also Durable.

9) Anilox Roller With Fast Roller Shaft Structure, Which Can Quick Change The Chamber Doctor Blades Instead Of Normal Rubber Roller. Much Convenient  Flexible For Users.

10) Boards Guide Wheels Can Fast Adjust With Fast Lock  Unlock Design, Save Time.

11) Main Motor With Start Delay Protection Function.If  All The Units Locked Well,The Main Motor Will  Work.

12) With Remote Control System, Connected With Production Management System,Can Manager  Check Though Internet.



Electricity  Other Control System

1) More Than 95% Of The Electrical Elements Are International Famous Brand. The Control Center Use The Servo Cnc Positioning Technology, There Are Color Touch Screen  Memory The Machine When Producing Products, Such As Clean The Printing Rubber/Studio, When You Close The Units Again,  The Data You Had Already Set Will Be Reset Automatically  You Do  Need Set Again, It Saves Time  Papers.

2) With 9000+Orders Saved Memory Storage. With Computer Control, Save Order Date, Fast Order Shaft  Also Easier Operate.

3) All Units Use Pneumatic Lock, Electricity Apart, The Feeding Wheels Will Stop When Apart The Machine To Make Sure The Printing Accuracy Next Time.

      4) With Europe  America Design Concept, Passed Europe Ce Certificate Verification.



 

 

 


nLead Edge Feeder Unit


lControl

1) Pneumatic Baffle Patting Device(Side Baffle),The Patting Frequency Can Be Setting On The Touch Screen With Computer.

2) Apart All Units With One Button, Auto Back To “Zero” Design.

3) Transmitting Axis With Friction Type Clutch, Avoid Damaging The Machine If Any Wrong Operation.

4) Main Motor With Start Delay Protection Function. If  All The Units Locked Well,The Main Motor Will  Work.

5) Two Hands Operate The Clutch Button, Make Sure The Safety Of The Operator.

6) U Shape Rubber Strips Between Machine Units, Avoid Hurting The Operator If Any Wrong Operation.


lLead Edge System


1) Lead Edge Feeder All Use Taiwan Technology Four Axis System. Including Transmitting Box, Gear Box Etc. Much Precise Board-Feeding, Steady, Durable, Guarantee The Long Time Using Of The Machine.

2) Four Axis Lead Edge Feeder, Large Air Volume, Much Strength, Which Can Make High Speed, Low Speed Precise Feeding. Strong Powerful Dust Suction System.

3) Manual Adjust Air Volume Switch, Variable Volume Due To Different Boards Sizes.

4) Applied Frequency Control Suction Volume Due To Different Boards Sizes.

5) Positioning In The Front, Reduce The Feeding Error, Improve The Feeding  Slotting Unit Precise.

6) Motorized Left  Right Stopper With Computer Control. Can Be Input  Adjust Though The Touch Screen With Computer.

7) Back Top Boards Stacker With Motorized Forward  Backward Movement, Save Setting Time.

8) Front Boards Distance Adjust With Manual Synchronous Adjustment, Convenient  Fast Adjust.

9) Continous Feeding & Skip Feeding Are Available.

10) Boards Feeding Number Counter, Set  Display The Production Quantity. 


lThe First Feed Roller

1) Solid Boards Feeding Roller With Durable Rubber Cover, Tough Outside  Soft Inner Side Will  Damage The Boards Because Of The Small Distance For Boards Feeding,No Damage To Boards Shape, Fast  Smoothly Boards Feeding With High Running Speed, Precise Boards Feeding.

2) The Pressure For The Down Roller With Computer Setting  Adjusting, Range  0-12mm,Can Input The Data On The Touch Screen.

3) Boards Feeding Roller Surface With Tooth Design, Can Reduce The Feeding Pressure Of The Roller To Meet High Feeding Accuracy, Reduce The Boards Damage, Make Sure The Strength Of The Boards  Also Done Balance Correction.

4) Drive By Cam Bearing For The Feed Roller, Reduce Abrasion  Makes Transmit Stable  Smooth.


lThe Second Feed Roller


1) Solid Boards Feeding Roller With Durable Rubber Cover On Surface, Tough Outside  Soft Inner Side Will  Damage The Boards Because Of The Small Distance For Boards Feeding,No Damage To Boards Shape, Fast  Smoothly Boards Feeding With High Running Speed, Precise Boards Feeding.

2) The Pressure For The Down Roller With Computer Setting  Adjusting, Range  0-12mm,Can Input The Data On The Touch Screen.

3) Boards Feeding Down Roller With Hard Chrome Plating Sandblasting, Steady Feeding With High Speed Running, Precise Boards Feeding.

4) The Transmission With The Cam Bearings, Reduce The Abrasion To Make Sure Smoothly Transmission.


lDust Suction

        Double Brushes  Blower To Clean The Dust On The Surface Of The Boards To Improve The Printing Effect.


 

nLead Edge Feeder Unit (Double Roller Feeding, Powerful Dust Remove)


lControl

1) Pneumatic Baffle Patting Device(Side Baffle),The Patting Frequency Can Be Setting On The Touch Screen With Computer.

2) Apart All Units With One Button, Auto Back To “Zero” Design.

3) Transmitting Axis With Friction Type Clutch, Avoid Damaging The Machine If Any Wrong Operation.

4) Main Motor With Start Delay Protection Function. If  All The Units Locked Well,The Main Motor Will  Work.

5) Two Hands Operate The Clutch Button, Make Sure The Safety Of The Operator.

6) U Shape Rubber Strips Between Machine Units, Avoid Hurting The Operator If Any Wrong Operation.


lLead Edge System

1) Lead Edge Feeder All Use Taiwan Technology Four Axis System. Including Transmitting Box, Gear Box Etc. Much Precise Board-Feeding, Steady, Durable, Guarantee The Long Time Using Of The Machine.

2) Four Axis Lead Edge Feeder, Large Air Volume, Much Strength, Which Can Make High Speed, Low Speed Precise Feeding. Strong Powerful Dust Suction System.

3) Manual Adjust Air Volume Switch, Variable Volume Due To Different Boards Sizes.

4) Applied Frequency Control Suction Volume Due To Different Boards Sizes.

5) Positioning In The Front, Reduce The Feeding Error, Improve The Feeding  Slotting Unit Precise.

6) Motorized Left  Right Stopper With Computer Control. Can Be Input  Adjust Though The Touch Screen With Computer.

7) Back Top Boards Stacker With Motorized Forward  Backward Movement, Save Setting Time.

8) Front Boards Distance Adjust With Manual Synchronous Adjustment, Convenient  Fast Adjust.

9) Continous Feeding & Skip Feeding Are Available.

10) Boards Feeding Number Counter, Set  Display The Production Quantity. 

The First Feed Roller


1) Solid Boards Feeding Roller With Durable Rubber Cover, Tough Outside  Soft Inner Side Will  Damage The Boards Because Of The Small Distance For Boards Feeding,No Damage To Boards Shape, Fast  Smoothly Boards Feeding With High Running Speed, Precise Boards Feeding.

2) The Pressure For The Down Roller With Computer Setting  Adjusting, Range  0-12mm,Can Input The Data On The Touch Screen.

3) Boards Feeding Roller Surface With Tooth Design, Can Reduce The Feeding Pressure Of The Roller To Meet High Feeding Accuracy, Reduce The Boards Damage, Make Sure The Strength Of The Boards  Also Done Balance Correction.

4) Drive By Cam Bearing For The Feed Roller, Reduce Abrasion  Makes Transmit Stable  Smooth.


Feeder Transmit Blower


    . Ceramic Powder Coated On The Feeding Wheels Surface, More Stable  Durable.

  . Automatic Open  Close For Fan Door

 

Roller Brushes Powerful Dust Suction  Adsorption Transmit


1) The Rear Part Of Feeder Adopts A 3-Axis Adsorption Conveying Structure, With 2-Stage Damper Control To Avoid Damage The Strength Of The Board.

2) The Adsorption Conveying Fan Adopts Variable Frequency Control, Which Can Adjust The Air Volume According To The Size Of The Board.

3) With A Spiral Drum Type Dust Clean Device, The Rear Row Has 6 Brushes To Clean Dust For Multiple Times,  The Height Can Be Automatically Adjusted According To The Thickness Of The Board.

4) 3pcs Independent Fans Vacuum Suction, Unified Centralized Air Duct Collection.


Lead Edge Feeder Unit(Imported Servo Zero Pressure Structure, No Crush System)


1) Lead Edge Feeder Use England Imported Ct Zero Pressure Servo Feeding System. Much Precise Board-Feeding, Steady, Durable, Guarantee The Long Time Using Of The Machine.

2) Four Axis Lead Edge Feeder, Large Air Volume, Much Strength, Which Can Make High Speed, Low Speed Precise Feeding. Strong Powerful Dust Suction System.

3) Manual Adjust Air Volume Switch, Variable Volume Due To Different Boards Sizes.

4) Applied Frequency Control Suction Volume Due To Different Boards Sizes.

5) Positioning In The Front, Reduce The Feeding Error, Improve The Feeding  Slotting Unit Precise.

6) Motorized Left  Right Stopper With Computer Control. Can Be Input  Adjust Though The Touch Screen With Computer.

7) Back Top Boards Stacker With Motorized Forward  Backward Movement, Save Setting Time.

8) Front Boards Distance Adjust With Manual Synchronous Adjustment, Convenient  Fast Adjust.

9) Continous Feeding & Skip Feeding Are Available.

10) Boards Feeding Number Counter, Set  Display The Production Quantity. 



Zero Pressure Feeding Technology

(1) Lead Edge Feeder Adapt Several Independent Motor Servo, More Stable  Precise .

(2) Lead Edge Feeder Add Adsorption Bellows Instead Of Rubble Roller, Avoid Crushing Cardboard, Will  Destroy The Strength Of The Cardboard.


Roller Brushes Powerful Dust Suction  Adsorption Transmit

1) The Rear Part Of Feeder Adopts A 3-Axis Adsorption Conveying Structure, With 2-Stage Damper Control To Avoid Damage The Strength Of The Board.

2) The Adsorption Conveying Fan Adopts Variable Frequency Control, Which Can Adjust The Air Volume According To The Size Of The Board.

3) With A Spiral Drum Type Dust Clean Device, The Rear Row Has 6 Brushes To Clean Dust For Multiple Times,  The Height Can Be Automatically Adjusted According To The Thickness Of The Board.

4) 3pcs Independent Fans Vacuum Suction, Unified Centralized Air Duct Collection.


 

Printer Unit


lPrinter Drum/Roller

1) With Seamless Cylinder, With Hard Chromium On Surface, Cylinder Center Inner Side With Modified Treatment, To Make Sure It With High Resistance To Fatigue,  Also High Toughness. With Balance Correction; Marked With Latitude  Longitude Lines. Convenient To Put  Hang The Printing Plate/Studios, Distance 50mm,Convenient To Hang Up The Printing Rubber Plate/Studio.

2) Equipped With Plate/Studio Scroll Plate Hanging Fasten System, Precise  Easy To Hang The Plate/Studio, Half  Full Version Available, Full Version Suitable For 3x10mm Plastic Bar.

3) With Scale  Tape Measure On Plate Hanging System, Easy For Operation.

4) Equipped With Foot Step Switches Which Can Move Forward  Backward The Printing Cylinder When Hanging The Printing Plate.


lVacuum Transfer System

1) With Double Timing Belt System, Linear Guider Position Fixing Which Makes The Printing Chromatography Much More Precise.

2) Transmission Wheels Surface With Tough Processing Which Makes The Transmission Much More Stably.

3) Down Embossing Roller Axis With Modified Treatment,With Hard Chromium On Surface,Do Balance Correction.

4) The Distance Between The Printing Cylinder  The Down Embossing Roller Was Setting By Computer  Digital Display, Range  0-12mm,Can Be Setting On The Color Touch Screen By Input The Numbers Simply.

5) The Transmission Roller Surface With Spray Tungsten Carbide Which Makes It The Longer Service Life.

6) The Creasing Wheels Roller Transmission Driven By Cam Bearings/Bolt Mold Wheel Needle Bearing Drive, Less Abrasion To Make The Transmission More Steady  Smoothly.


lAnilox Roller

1) Ceramic Anilox Rollers(Haili Brand), Do Balance Correction.

2) With Ceramic Grinding On The Surface,Laser Engraving Anilox.(Color One __Lpi, Color Two__Lpi,  Color Three__Lpi, Color Four_ Lpi. Color Five__Lpi,Five__Lpi).

3) The Distance Between The Anilox Roller  The Printing Cylinder/Roller Is Setting By Computer  Digital Display,Range  0-8mm,Can Be Setting On The Color Touch Screen By Input The Numbers Simply. 


lPneumatic Diaphragm Pump Water Ink Circulation System:(Optional)

1) Equipped With Main Body, Chamber, Ink Supply Tube, Electricity Control System, America Aro Ink

Pump, Italy Valve.

2) Multi - Point Oil  Gas Mixing Control System, Without Influence Of Air Compressure, Stable For High Speed Running,90°Turn Over Convenient To Maintain  Chamber Blades Changing, Main

Body With Strong Stable Structure.

3) Chamber With High Strength Aviation Aluminum,”S” Shape Inside, Less Ink Storage, Which Makes Sure Ink Circulation Faster, 2.5kg Saving Once Washing Then Normal Chamber.

4) Ink Supply Pressure Tube With High-Level Car Brake Oil, Chamber Forward  Backward Gently Stable, With A Extra Petrol Station.

5) Electricity Control System, First Step Chamber Forward, Second Step Ink Supply, Third Step Ink Reback  Wash. Also With Single Direction Start Valve, Which Make Sure Ink Will  Drop Down After Power Off.

6) Stainless Steel Four-Direction Valve Can Be Realized For Ink Supply, Ink Reback  Cleaning .

7) When In Third Step In Ink Reback, The Two Sides Ink Will Flow Back Automatically, Also The Ink Supply Point Will Change To Ink Back Point, Faster Ink Reback, Save Ink  Make Sure Anilox  Dry.

8) Air Cylinder Locking, Easy  Lock Well Then Normal Bolt Locking. 


 

lRegistration Adjust

1) With High Accuracy Three Planetary Gear Structure, The Registration Can Be Electrical Adjusted Precisely 360 Degree Round.

2) The Printing Registration Adapt The Plc、Touch-Screen  Servo Motor 360 Degree Adjustment, Digital Display; Also With Memory Function, When You Stopped The For Cleaning The Printing Rubber/Studio  For Order Shifting, When You Close The Units Again,  The Data You Had Already Set Will Be Reset Automatically, All Units Will Go Back To The Position Last Time Before Apart The Units.

3) Registration With Servo Motor Control, Two Types Of Speed Modern Can Makes The Running  Adjustment Much More Precise Than Normal Motor.

4) Lateral Movement With Computer Setting  Automatic Adjust, Digital Display, Left  Right Side ±10mm.

5) Registration Fixing With Pneumatic Braking Mechanism, When The Machine Separated  Adjusting, The Braking Mechanism Will Restricted Machine Rotation, Keeping The Original Printing Position.

6) Automatic Back To Original Position System(Memory Reset Functions) After Cleaning The Printing Plate/Studio During The Printing Job.


Ink Supply System

1) Pneumatic Diaphragm Pump Water Ink Circulation System, Stable Ink Supply, Easy Operate, Simple Maintenance.

2) With Ink Shortage Alarm Device, Ink Shortage, Boards Stop Feeding.

3) Stainless Steel Ink Bucket.

4) Water Ink Detection Function, If The Doctor Blades Are  “Kiss” Well With(Kiss Impression) The Anilox Roller, The Pneumatic Pump Will  Drew The Water Ink.

5) Filter For Dust Cleaning To Make Sure Water Ink Clean  Pure.

6) Anilox Roller With Particular Special Design, Avoiding Ink Spitting, Make Sure Water Ink Goes Into Ink Bottle, No Sink Into The Bearings. 


 

UV Dryer

1) With UV Dryer After Coated Boards, Will Make Boards Shiny, High Light, Environmently, Scratch  Resistance, Water Proof Etc. Suitable For Drinking Package, Beer Packaging, Medicine Packaging Etc Outside High Request Packaging.

2) UV Can Be Dry Fast, Make Sure Printer High Speed With Inline Die Cutter, Save Cost For Manual Worker   Also Production Time Cost.

3) UV Dryer System Save Energy With High Efficiency, Low Cost For Maintenance, Operation Easy   Stable Softy.

    4) Auto Sensor For Power Saving, Save Cost Of The Electricity.

5) Auto Sensor For On  Off For UV Dryer, When Machine Separate, It Will Auto Off To Save Cost  Safety Protection. 


 

IR Dryer Unit


1) With IR Dryer On Coated Boards Printing, Suitable For Printer Unit Dryer, More Even Then The Hot Air, Save Energy.

2) H-IR Dryer Can Be Connected With Inline Die Cutter, Save Cost For Manual Worker,  Production Time.

3) H-IR Dryer System Save Energy With High Efficiency, Low Cost For Maintenance, Operation Easy  Stable Softy.

4) Auto Sensor For Power Saving, Save Cost Of The Electricity.

5) Auto Sensor For On  Off For IR Dryer, When Machine Separate, It Will Auto Off To Save Cost  Safety Protection. 


 

nSlotter Unit


lPre Creaser Wheel

1) The Upper Embossing Roller Is Solid Steel, With Hard Chrome Plating On Surface, With Four Sets Pre-Creasing Wheels On Roller, With Durable Urethane On The Surface, No Damage To The Boards.

2) With Durable Urethane On The Surface Of The Creasing Wheels,No Damage To The Boards, Urethane  The Creasing Wheels Are Removable Structure, Fast  Easy For Changing.

3) The Distance Between The Creasing Wheels  Down Roller Was Setting By Computer  Digital Display,Range  0-12mm.


lCreaser Scorer(Big & Thick Creaser Line)

1) The Upper Embossing Roller Is Solid Steel, With Hard Chrome Plating On Surface, With Four Sets   Pre-Creasing Wheels On Roller, With Durable Urethane On The Surface, No Damage To The Boards.

2) The Down Embossing Roller Is Solid Steel, With Hard Chrome Plating On Surface, With Four Sets Pre-Creasing Wheels On Roller.

3) All Rollers Gap Motorized With Computer System Adjustment, Digital Display, Range  0-12mm. 


lSecond Creaser Scorer(Small & Thin Creaser Line)

1) Upper  Down Creasing Wheels Roller Are Solid Steel, Double Grinding, Hard Chrome Plating On Surface, With Four Sets Creasing Wheels.

2) With Durable Urethane On The Surface Of The Creasing Wheels, No Damage To The Boards, Urethane  The Creasing Wheels Are Removable Structure, Fast  Easy For Changing.

3) The Distance Between The Creasing Wheels  Down Roller Was Setting By Computer  Digital  Display, Range  0-12mm. 


lAxis Of Slotter

    1) Axis Of The Slotting Knives Are Solid Steel, Double Grinding, Hard Chrome Plating On Surface;

2) The Width Is 7mm Of The Upper Slotting Blade, The Material Is Imported High Quality Alloy Steel, Grinding After Heat Treatment, Hard  Toughness, Durable. Hrc Up To 60-63.

3) Imported High Quality Alloy Steel, Grinding After Heat Treatment; Hrc 60-63,Hard  Toughness, Durable.

1) Same Material Of The Slitting Knives, Upper Slotting Blade Shape “V” With Whole Circle, Down Blades Are Double Pieces, Grinding After Heat Treatment, Hrc Up To 60-63,Shape  Durable.

2) The Distance For Down Slotting Blades Adjusted By Computer Setting  Automatic, Display Digital, Range  0-12mm. 


lRegistration

·1) With High Accuracy Three Planetary Gear Structure, The Registration Can Be Electrical Adjusted Precisely 360 Degree Round.

    ·2) The Registration Adapt The Plc、Touch-Screen  Servo Motor 360 Degree Adjustment, Digital Display; Also With Memory Function, When You Stopped The Machine  Adjusted The Machine During Producing, When You Close The Units Again,  The Data You Had Already Set Will Be Reset Automatically, All Units Will Go Back To The Position Last Time Before Apart The Units.

    ·3) Registration With Servo Motor Control, Two Types Of Speed Modern Can Makes The Running  Adjustment Much More Precise Than Normal Motor.

    ·4) Registration Fixing With Electromagnetic Clutch Braking Mechanism, When The Machine Separated  Adjusting, The Braking Mechanism Will Restricted Machine Rotation, Keeping The Original Position Of The Slotting Blades.


lOthers

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